Ahxisim's P Series Panel Bender: Revolutionizing Sheet Metal Bending

Automatic Panel Bender Machine

The automatic panel bender machine can achieve complex shapes such as bending right angles, non right angles, arcs, and upper and lower dead edges, and is applied in the metal forming field of different industries and workpieces; The equipment adopts a fully electric servo motor instead of hydraulic drive, which has the advantages of environmental protection, fast speed, high accuracy, and maintenance free, greatly improving the production efficiency and consistency of sheet metal products, and reducing the operating costs of enterprises.

Features

1. No need for molding, complex shapes (right or non right angles folded up or down) can be freely designed and produced at any time

2. The panel bender has rich software and hardware interfaces, which are compatible with various loading and unloading methods: manual loading and unloading, truss robot loading and unloading, and mechanical arm loading and unloading

3. The cloud based operation and maintenance management system can monitor the operation of machines in real time

4. For workpieces with non-standard dimensions, different positioning benchmarks can be selected based on the shape of the workpiece to control the shearing error of the sheet metal on the first bending edge, ensuring the accuracy of the formed dimensions.

Details

1. The equipment body has two options: cast parts and steel plate welded parts, which can meet the needs of different processes, products, and users.

The cast fuselage frame undergoes precise finite element stress analysis and adopts the most stable circular radiation triangle interconnection design. After strict material analysis, high-grade QT500-7 and HT250 grade or higher castings are selected.

The welding body is made of Q235 high-quality steel plate, which is welded on a dedicated platform through advanced welding technology, ensuring the welding accuracy of the body; The fuselage is designed based on scientific principles of motion mechanics, with a reasonable design of the main board and internal ribs, greatly ensuring the overall stability of the aircraft under high and tonnage forces.

2. The unique disturbance compensation design of the equipment can solve the bending angle and straightness compensation of different lengths, thicknesses, and materials, effectively controlling the angle and straightness tolerance of the workpiece within the minimum range.

3. The bending tool is made of 42CrMo forging material and undergoes strict processes such as rough machining and precision machining, as well as heat treatment, quenching and tempering, and laser quenching, ensuring the service life and bending requirements of the tool. Different straight knives, curved knives, large curved knives, upper and lower pressure knife avoidance, as well as hinge knife pneumatic and electric control tools can be designed and customized according to user workpieces. Bending auxiliary knives can also be added to complex bending processes to meet various bending needs to the maximum extent.

4. Programming software is simple and easy to learn, with intelligent operation and real-time display of the edited workpiece shape. The self-test system can predict in advance whether the edited program is correct, avoid workpiece waste, and effectively protect the equipment. 

5. Functionally, it supports complex actions such as up pressing dead edges, down pressing dead edges, and arcs that traditional bending machines cannot form in one go.

6. Using imported branded electrical appliances to ensure the stability of the control system; The equipment electrical cabinet is equipped with a well-known domestic brand of air conditioning refrigeration device, which can timely eliminate the poor heat dissipation caused by summer high temperatures in the electrical cabinet and the high temperature during the use of electrical components, solving the shutdown fault caused by high temperature overload.

7. The equipment is equipped with a grating ruler for error detection of sheet thickness, to avoid machine damage caused by incorrect input of sheet thickness.

8. According to the operational needs of different equipment models, large diameter grinding grade screw rods are used, combined with Japanese imported NSK/NACHI bearings, with strong load capacity to ensure transmission accuracy; The wide roller guide slide has strong anti friction and anti load capabilities, which can effectively improve the stability of equipment operation and the service life of the equipment.

9. The automatic lubrication system automatically alarms when the oil level is below the specified value. Simply follow the program prompts to add lubricating grease. The equipment adopts all copper lubrication pipelines to prevent plastic pipelines from aging and bursting, ensuring the service life of lubrication pipelines and timely lubrication of various components, avoiding the cost of dismantling and reassembling equipment due to pipeline replacement and the accuracy of equipment reinstallation.